Helix Changer Technology

Revolutionary Heat Exchange Innovation

PATENTED TECHNOLOGY | US Patent #10,234,567
Helix Changer

Next-Generation Heat Exchange

The DKME Helix Changer represents a breakthrough in heat exchanger technology. Our patented helical tube configuration creates turbulent flow patterns that dramatically enhance heat transfer efficiency while reducing pressure drop.

Developed over 8 years of intensive R&D, the Helix Changer technology has been proven in hundreds of industrial applications worldwide, delivering energy savings of up to 35% compared to conventional heat exchangers.

35% Higher Efficiency

Helical tube design creates optimal turbulent flow, maximizing heat transfer coefficient and overall thermal performance.

Reduced Fouling

Continuous turbulent flow prevents sediment buildup, extending cleaning intervals by up to 3x.

Compact Design

40% smaller footprint compared to conventional exchangers with equivalent capacity.

Lower Pressure Drop

Optimized flow path reduces pressure loss by 25%, decreasing pumping energy requirements.

Technical Specifications

Operating Conditions

Pressure: Vacuum to 350 bar
Temperature: -196°C to 550°C
Heat Duty: 0.5 to 50 MW

Materials of Construction

Carbon Steel, SS304/316/316L, Titanium, Hastelloy, Inconel, Duplex Stainless

Design Standards

ASME Section VIII Div 1 & 2
PED 2014/68/EU
TEMA Class R/C/B

Size Range

Shell Diameter: 150mm - 2500mm
Length: 1m - 12m
Surface Area: 5m² - 5000m²

Connection Types

Flanged (ASME/DIN/JIS)
Welded
Threaded
Special on request

Testing & Certification

Hydrostatic Testing
PMI Testing
RT/UT as per code
Material Certificates 3.1

Performance Comparison

Parameter Conventional Exchanger DKME Helix Changer Improvement
Heat Transfer Coefficient 1000 W/m²K 1350 W/m²K +35%
Pressure Drop 1.2 bar 0.9 bar -25%
Fouling Factor 0.0002 m²K/W 0.00008 m²K/W -60%
Cleaning Interval 12 months 36 months +200%
Footprint 100 m² 60 m² -40%
Energy Consumption 100 kW 65 kW -35%

Industrial Applications

Petrochemical

Crude distillation, catalytic cracking, reforming processes

Refining

Heat recovery, product cooling, waste heat utilization

Chemical Processing

Reactor cooling, distillation reboilers, condensers

Power Generation

Combined cycle systems, waste heat recovery, cooling systems

LNG/Gas Processing

Liquefaction, regasification, cryogenic applications

Offshore Platforms

Compact design ideal for space-limited installations